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ATEX / IECEx Zone 2cURus HazLocCCCPROFINET S2AirLINE Quick

BURKERT 20120519 8652 AirLINE Valve Island for Process Automation

BURKERT Type 8652 AirLINE valve island optimized for process automation. Features LC display diagnostics, safety-related shut-off, and ATEX/IECEx Zone 2 approvals.

BURKERT 20120519 8652 AirLINE Valve Island for Process Automation

BURKERT Type 8652 AirLINE valve island has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller. This, therefore, enables a fast overview of the plant status. The hardware is optimised for installation at the bottom of the control cabinet. Installation on a standard rail is, of course, also possible. Moreover, key pneumatic functions ensure increased process reliability. For instance, check valves in the exhaust air ducts make sure there is no unplanned actuation due to pressure peaks.

BURKERT 20120519 BURKERT 8652 AirLINE valve island overview

  • Safety-related shut-off of valves possible
  • Higher plant availability with PROFINET S2 (system redundancy)
  • Process reliability through pneumatic functions
  • Optimised for installation at the bottom of the control cabinet
  • EX-variants: ATEX / IECEx Zone 2, CCC, cURus HazLoc CL I, II, III Div 2

General Technical Data

Product properties
Material
BodyPA (polyamide)
SealNBR and PUR
Width per station11 mm
Manual overrideLatching, spring return (optional: lockable)
Number of valve slotsMax. 24
Maximum number of valve functionsMax. 48
Performance data
Pressure rangeVac...10 bar
External supply air (auxiliary pilot air)3...10 bar
Flow rate QNn value air310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Nominal operating modeContinuous operation (100 % duty cycle)
Electrical data
Operating voltage24 V DC (Voltage tolerance ±10%)
Nominal power of each valve0.7 W (0.175 W after power reduction)
Nominal current of each valve29 mA (10 mA after power reduction)
Protection classIII according to DIN EN 61140, VDE 0140
Medium data
Operating mediumOil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Compressed air qualityISO 8573-1: 2010, Class 7.4.4
Environment and installation
Ambient temperature-10 °C...+55 °C
Storage temperature-20 °C...+60 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

  • Reduced space requirement in the control cabinet
  • This makes it possible to use more compact control cabinets
  • Reduced installation effort due to hose connections directly at the bottom of the control cabinet
Product properties
Material
AirLINE Quick Adapter PlateStainless steel 1.4301 / Anodised aluminium
Pneumatic connectionStainless steel 1.4401 / Nickel-plated brass
Valve functions per station8, 16, 24, 32, 40 and 48
Product connections
Pneumatic Supply / ExhaustPush-in D 10 mm, 3/8"
Pneumatic working portsPush-in D 6 mm, 1/4"

BURKERT 20120519 BURKERT 8652 AirLINE Quick adapter plate

Circuit Functions

Standard Functions

Circuit functionDescription
C (CF C)3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
C (CF C)2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
D (CF D)2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally open
H (CF H)5/2-way solenoid valve, Servo-controlled, with manual override
L (CF L)5/3-way solenoid valve, With manual override, In middle position all ports locked
M (CF M)5/3-way solenoid valve, Servo-controlled, with manual override, In middle position ports 2 and 4 ventilated
N (CF N)5/3-way solenoid valve, With manual override, In middle position ports 2 and 4 exhausted
Z (CF Z)5/2-way solenoid valve, Impulse variant with 2 coils and manual override
Circuit functionDescription
C (CF C)3/2-way solenoid valve, Servo-controlled, Normally closed
C (CF C)2 × 3/2-way solenoid valve, Servo-controlled, Normally closed
H (CF H)5/2-way solenoid valve, Servo-controlled
L (CF L)5/3-way solenoid valve, Servo-controlled, In middle position all ports locked

Approvals and Conformities

ApprovalDescription
Explosion protectionATEX: BVS 20 ATEX E 031 U (II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc)
IECEx: IECEx BVS 20.0024 U (Ex ec IIC Gc / Ex tc IIIC Dc)
North AmericaUL Listed for the USA and Canada (UL 61010-1)
UL Recognized for Hazardous Locations (Class I, Zone 2 / Class II, Zone 22 / Class I, Div 2)
CCCChina Compulsory Certification (CCC) for hazardous applications in China.

Dimensions

Variant 4-, 8- and 12-fold

BURKERT 20120519 BURKERT 8652 dimensions for 4, 8, and 12-fold variants

VariantABCmn
4-fold66-4 x M531
8-fold351118 x M572
12-fold7715410 x M5113

Variant 16-, 20- and 24-fold

BURKERT 20120519 BURKERT 8652 dimensions for 16, 20, and 24-fold variants

VariantABCDmm'n
16-fold with intermediate supply11222410 x M5114.3774
20-fold with intermediate supply13426810 x M5158.31175
24-fold with intermediate supply15631210 x M5158.311116
16-fold without intermediate supply9919810 x M5-15-4
20-fold without intermediate supply12124210 x M5-19-5
24-fold without intermediate supply14328610 x M5-23-6

Product Connections

INFO

Connect 5-pin spring-loaded terminal according to the pin assignment. Possible cable cross-section: ≤ 1.5 mm².

Spring-loaded terminal 5-pinColourAssignment
Power supply for communication and displaysRed24 V DC
WhiteCAN_H (büS connection)
GreenSHIELDING
BlueCAN_L (büS connection)
BlackGND
Spring-loaded terminal 2-pinClipColourAssignment
Power supply for pneumatic valves1RedAUX 24 V
2BlackGND

Product Design and Assembly

Electronic Module with Digital Inputs (optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Product properties
DiagnosisOpen-circuit detection with 2-wire sensors, short-circuit detection with 3-wire sensors
Electrical variant2-wire sensor, 3-wire sensor, mechanical limit switches
Switching thresholdV_OFF = 0...5 V / V_ON = 10...30 V
Input current of V_ONMax. 5.7 mA per channel (typ. 24 V DC)
Input impedance>4 KΩ
Galvanic isolationNo, all channels have a common reference potential

Type 6534 valves are equipped with additional connection terminals. A valve circuit can therefore be interrupted by an external switch. Manual override is not required for these valve variants. Technical data of Type 6534 valves, SIA variant correspond to standard device data. To use the shut-off function, connect the terminal to a potential-free contact (mechanical switch or relay).

Safety Instructions for Potentially Explosive Areas

Danger from electrical voltage

  • Before intervening in the device or system, switch off the power supply and secure it against being switched on again.
  • In an existing explosive atmosphere, connection terminals for 24 V supply, SIA, EVS, and digital inputs may only be plugged in or unplugged when de-energized.
  • The use of the Hot Swap function in an existing explosive atmosphere is prohibited.

Danger of explosion due to electrostatic charge

  • Take suitable measures to ensure that no electrostatic charge can build up in the potentially explosive area.
  • Only clean the device surfaces by wiping them gently with a damp or antistatic cloth.

Special conditions for safe use

  • For type of protection "ec": Install the device in an enclosure that meets the requirements of EN/IEC 60079-0 and EN/IEC 60079-7, with a degree of protection of at least IP54.
  • For type of protection "tc" (dust): Install the device in an enclosure that meets the requirements of EN/IEC 60079-0 and EN/IEC 60079-31, with a degree of protection of at least IP6X.
  • Only use the device in an area of at least pollution degree 2 as defined in IEC 60664-1.